Control System Integration

Onyx Industries provides design, build, commissioning & programming of automation controls for small & mid-sized industrial machinery.  Since 2005, we've installed numerous PLC, HMI, Motion Control & VFD Motor Control Systems.  

We often design customized alarming systems using our indicator products, but our systems capabilities extend well past that.  Onyx has designed and deployed systems in Metal Fabrication & Finishing, Test Stands, Assembly Machines, Press Monitoring, VFD Retrofits for Punch Presses, Press Feeders, Servo Driven Tube Benders, Laser Cutting Systems, Custom Rubber Molding & Compression Molding Machines to name a few.

*** Image Gallery coming soon ***


Design Tools include-  AutoCAD Electrical 2016, 2018, SEE Electrical v8

PLC Proficiency-  We can program in a variety of environments, including IEC-61131 languages, ladder and others.  We've implemented a number of industrial network solutions utilizing Modbus, CANOpen, and Ethercat. 

Control Technology Corp-  All
Schneider/Modicon- All SoMachine Supported PLC's
Horner Electric- CScape/OCS

    HMI Proficiency-  We design efficient operator interface solutions, often with Recipe Control, Data Logging & Alarming, notifications and other functions useful at the plant floor.

    Weintek HMI (KEP, Maple Systems)
    Schneider/Modicon Magelis & SCU
    Proface America
    Visual Studio & Java custom recipe & job management solutions when appropriate

      Motion Control-  We have implemented motion control successfully into many systems requiring a range of single & multi-axis motion control functions.  This includes simple point to point motion, registration & high speed position capture, blended/segmented motion, closed loop force control, PLS, coordinated motion, and G-Code solutions.

      Control Technology Corp- 2700, 5100, 5200, 5300, Ethercat
      Yaskawa- Sigma V, Sigma VII
      Schneider- Lexium 17, Lexium 32, CANMotion on LMC20 & LMC058
      Copley Controls- Xenus, Accelnet, Stepnet
      ABB/Baldor- Mint based Motion Controls & Drives
      Emerson- MME Drives
      Oriental Motor
      Applied Motion Products

        Safety- It's critical to design personal safety into equipment & it can be done with minimal impact to production.  We'll review your requirements, work on risk analysis & mitigation strategies, and implement a safety controls solution that fits best.  We've designed numerous safety solutions into new systems and safety retrofits of existing equipment.